ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.
Following machineries are supplied to perform individually or as a complete plant.

  • Sigma mixer
  • Noodler / Refiner
  • Triple roll mills
  • Duplex vacuum plodder
  • Bar Cutting machine
  • Toilet Soap Stamping machine
  • Soap packing machine
  • Cartoning machine
  • Auto case packer 

toilet-soap Options : Fully Automatic Toilet Soap Plat

  • Automatic raw material elevation
  • Process Automations and batch weighing systems
  • Direct feed of soap to stamping and packaging lines with auto recycling.
  • End of line automations

Mechanized Toilet Soap Plant

  • Bucket elevator noodle feeding
  • Direct feed of soap to stamping and packaging line with auto recycling

Basic Plant

  • Only Basic Machinery will be supplied
  • Hand stamping or foot stamping machine.

TOILET SOAP PLANT FINISHING LINE:

  • Soap making from Soap Noodles comprising of the following stages
  • Noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
  • Mixed mass from the sigma mixer is fed to the plodder for refining.
  • The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
  • The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
  • Bar from the plodder is cut to desired size and stamped according to the shape required
  • Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton 

SALIENT FEATURES OF MECHANIZED PARTIAL AUTOMATIC TOILET SOAP PLANT:

  • Sigma mixer is placed on the platform to enable material flow by gravity
  • Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
  • Entire mixed mass from sigma mixer is fed to Noodler / Refiner
  • Refined soap mass is fed to the Triple roll mill where it is flaked out
  • Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
  • Bar cutter cuts the bar to set repeat lengths
  • Soap cutter is used to cut the soap to billets matching to the final size
  • Billets are fed to automatic stamping machine or manual stamping machine
  • Stamped cakes are either carton packed or soap wrapped

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Salient Features of Fully Automatic Toilet Soap Plant:

  • Noodles elevated by bucket elevator / Pneumatically to Silo kept above the sigma mixer
  • Based on formula, noodles weighed in the weigh hopper automatically and fed to the sigma mixer
  • Material from sigma mixer is dropped to multi screw conveyor
  • Multi screw conveyor uniformly feeds material to noodler plodder for refining
  • Two passes of Triple roll mills to adequately shear the material to a smooth mass without grits
  • Duplex vacuum plodder to extrude the bars
  • Auto bar cutter and fully automatic recycling systems
  • Capacity stamping machine
  • Soap wrapping or Carton packing
  • Auto direct infeed system from plodder till case packer
  • Auto case packer system

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SEMI AUTOMATIC TOILET SOAP PLANT / PILOT PLANT (COST EFFECTIVE) 

  • Only critical machinery like sigma mixer, one triple roll mill and non vacuum plodder are used Stamping is done manually.
  • Finish of the soap will be comparatively lesser than the one coming out from sophisticated lines 

    ASPRO QUOTES ONLY THE MAIN LINE MACHINERY ALONE AS A STANDARD QUOTING PROCEDURE. IF THE CUSTOMER INTENDS TO BUY ALL OTHER RELATED EQUIPMENTS AND UTILITIES, DEPENDING UPON THE CUSTOMER REQUIREMENTS QUOTATION WILL BE SUBMITTED. 

    ASPRO’S EXCLUSIVE: 
    TOTAL SOLUTION FOR PROCESS AND PACKAGING AUTOMATION TILL END OF LINE 

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** Quote for complete automation will be submitted only on customer requests **

Model Description

TSP-25-MINI

Basic line of machinery

TSP-25-PP-VAC

Basic line of machinery with vacuum plodder

TSP-75-MINI

Basic line of machinery with hand stamping and pneumatic cutting mc

TSP-150-Medium

Basic line of machinery with vacuum plodder hand stamping and pneumatic cutting mc

TSP-150-STD

Complete line of equipment from noodler, duplex plodder, manual stamping machine and chiller

TSP-150-AUTO

Standard line with automatic stamping machine and glycol chiller

TSP-250-MINI

Basic toilet soap machinery with hand stamping machine

TSP-250-STD

Standard machinery line with automatic stamping and cartoning machine

TSP-250-AUTO

Mechanised layout with automatic stamping and cartoning machine

TSP-600-STD

Basic line of machinery for the finishing line.

TSP-600-AUTO

Mechanised layout with auto link up system on a standard finishing line

TSP-600-FL-AUTO

Fully automatic line with case packing and RM batch weighting system

TSP-1200-STD

Basic line of machinery for toilet soap finishing line

TSP-1200-Auto

Mechanised layout with automatic stamping, packing and automated link up

TSP-1200-Fl- Auto

Fully automatic machinery for toilet soap line with RM elevation and End of line automation

TSP-2000-STD

Basic standard line of machinery with mechanised link up system for packing.

TSP-2000-AUTO

Mechanised layout with automatic stamping and cartoning machine with end of line automation.

TSP-2000-FL-AUTO

Fully automatic toilet soap line with automatic raw material feeding and end of line automation.

Production rate depends upon the material characteristics